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ASME Materials Transporter

 

Sergio Ibarra, Erin Wickstrand, and Antonio Trevilla in the Engineering Quad with their bulk material transporting robot, the stairstep course and their 1st place trophy.

AME Students Win ASME Design Competition

Congratulations to Erin Wickstrand, Sergio Ibarra, and Antonio Trevilla, the three USC AME seniors who won the American Society of Mechanical Engineers' Student Design Competition 2005 for ASME Region IX (California Nevada, Hawaii, and the US Territorial Islands in the Pacific) the weekend of April 9-10, 2005, at Cal State University, Sacramento.

For the competition students design and build a remotely controlled device to carry bulk material through a course--up 3 steps, a 90° turn, then down a fourth step on to a platform--and dump the material into a bin. The transporter can then go back to the start and be refilled for additional trips through the course. Teams earn points, 1 per gram, for delivering material into the bin during their 10 minute run. Rules for the competition also specify deductions for some antisocial (from a robot's point of view) behaviors such as touching the device while it's on the course.
The course to be run by the bulk material transporter. The machine is loaded on the floor to the left, then climbs 3 steps, turns 90°, descends a step, then dumps the granular material into the bin below.
The team with the most points wins the competition.

Sergio, Antonio, and Erin entered their AME 441/442 project in this competition. Their bulk material transporter--named National Champions, referring to USC's recent football successes--is a box riding on four main wheels and fitted with four auxiliary wheels. (In the photo, the two auxiliary wheels beneath the box are not visible.) To climb a step on the course, the transporter is driven forward into the step until the spring-loaded white font auxiliary wheels are pushed beneath the box. Then the box with all four auxiliary wheels attached rises up until the front auxiliary wheels snap forward on the tread
The material transporter robot.
on the step. At this point the transporter is supported by its rear (main) wheels and its front auxiliary wheels. The front main wheels are raised to the level of the stair tread and the vehicle is driven forward by the rear main wheels until the rear auxiliary wheels, located beneath the box just in front of the rear main wheels, are above the stair tread. The transporter then rests on front main wheels and the rear auxiliary wheels on top of the stair tread. The rear main wheels are then raised up and the transporter moves forward, driven by the front main wheels.

The transporter just follows the reverse procedure to go down a step. To negotiate the 90° turn, a foot is lowered and the whole vehicle rotates.

Once on the dumping platform, the front door drops forming a chute and the granular material, rice for the competition, runs out. False walls cover both end walls and the rear wall. To encourage the last grains to leave, strings attached to motor-driven shafts on top of the transporter pull these false walls inward.

As winners in ASME Region IX, Antonio, Erin, and Sergio will travel to Orlando, Florida, to compete at the ASME's International Mechanical Engineering Congress and Exposition on November 13, 2005.

—DP
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